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 0.4 mm Pitch, 0.9 mm Height, Board-to-Board / Board-to-FPC Connectors
DF30 Series
Extremely small size
Header
(0.4
(0.90)
(3 .56 ) .76
0)
(4
)
(10.
22)
Receptacle
40 positions shown
sOverview
Continuous miniaturization and increased component density on PCB created demand for extremely low profile connectors. This series is addition of a new extremely low profile connectors to Hirose's wide range of high reliability board-to-board/board-to-FPC connection solutions.
sLow profile sIncreased mated retention sHigh contact reliability
sFeatures
1. Contact reliability
Concentration of the contact's normal forces at the single point assures good contact wipe and electrical reliability, while confirming the fully mated condition with a definite tactile click.
Header DF30*-*DP-0.4V
0.9mm Receptacle DF30*-*DS-0.4V Protrusion improves mated retention
2. Self alignment
Recognizing the difficulties of mating extremely small connectors in limited spaces the connectors will self align in horizontal axis within 0.3 mm.
3. Automatic board placement
Packaged on tape-and-reel the plug and headers have sufficiently large flat areas to allow pick-up with vacuum nozzles of automatic placement equipment. Self alignment
4. Variety of contact positions and styles
Available in standard contact positions of: 20, 22, 24, 30, 34, 40, 50, 60, 70 and 80 with and without metal fittings. Addition of metal fittings does not affect external dimensionsof the connectors. Smaller contact positions are also available.
0.3mm
5. Support for continuity test connector
Connectors which have increased insertion and removal durability are available for continuity tests. Contact your Hirose sales representative for details.
sApplications
Cellular phones, PDA's, mobile computers, digital cameras, digital video cameras, and other devices demanding high reliability connections in extremely limited spaces.
2004.10
1
sProduct Specifications
Rating Rated current 0.3A Operating temperature range : -35c to 85c (Note 1) Rated voltage 30V AC Operating humidity range Storage temperature range -10c to 60c (Note 2) : Relative humidity 20% to 80% Storage humidity range Relative humidity 40% to 70% (Note 2)
Item 1. Insulation resistance 2. Withstanding voltage 3. Contact resistance 4. Vibration 5. Humidity 50 Mo min.
Specification 100V DC No flashover or insulation breakdown. 100 mo max. No electrical discontinuity of 1 s or more Contact resistance: 100 mo max. Insulation resistance: 25 Mo min. Contact resistance: 100 mo max. Insulation resistance: 50 Mo min. Contact resistance: 100 mo max. No deformation of components affecting performance.
Conditions 100V AC / one minute 100 mA Frequency: 10 to 55 Hz, single amplitude of 0.75mm, 2 hours, 3 axis 96 hours at temperature of 40c2c and RH of 90% to 95% Temperature: -55c/+5c to +35c/+85c/+5c to +35c Duration: 30/10/30/10(Minutes) 5 cycles 50 cycles(Connector for conductivity tests: 500 cycles) Reflow: At the recommended temperature profile Manual soldering: 300c for 3 seconds
6. Temperature cycle 7. Durability (insertions/withdrawals) 8. Resistance to soldering heat
Note 1: Includes temperature rise caused by current flow. Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating temperature range and humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation.
sMaterials and Finishes
Connectors Receptacles and Headers Component Insulator Contacts Metal fittings Material LCP Phosphor bronze Phosphor bronze Finish Color : Black Gold plated Tin-cupper plated Remarks UL94V-0 -------------------------
sOrdering information qReceptacles and Headers
DF30 FC - * DS - 0.4
1 1 Series name: DF30 2 Configuration
FB: With metal fittings, without bosses FC: Without metal fittings, without bosses CJ: Connector for conductivity tests
V
6
(**)
7
2
3
4
5
5 Contact pitch: 0.4 mm 6 Termination section
V: Straight SMT
7 Packaging
(81): Embossed tape packaging (5,000 pieces per reel) (82): Embossed tape packaging (1,000 pieces per reel)
3 Number of positions: 20, 22, 24, 30, 34, 40, 50, 60, 70, 80 4 Connector type
DS: Double row receptacle DP: Double row header
2
sReceptacles (with metal fittings)
A B P=0.4 Note 2
4.56
3.76
0.15
C
Flat surface
HRS logo
0.9
0.08
2.54 Metal fittings
BRecommended PCB mounting pattern
E +0.05 0
0 D -0.05 B0.02 P=0.40.02
4.86+0.05 0
0 3.46 -0.05
0.230.02 Recommended solder paste thickness: 120 m
[Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel)
* Tolerances non- accumulative. Part Number DF30FB-20DS-0.4V(**) DF30FB-22DS-0.4V(**) DF30FB-24DS-0.4V(**) DF30FB-30DS-0.4V(**) DF30FB-34DS-0.4V(**) DF30FB-40DS-0.4V(**) DF30FB-50DS-0.4V(**) DF30FB-60DS-0.4V(**) DF30FB-70DS-0.4V(**) DF30FB-80DS-0.4V(**) CL No. CL684-1098-3-** CL684-1099-6-** CL684-1100-3-** CL684-1101-6-** CL684-1102-9-** CL684-1103-1-** CL684-1104-4-** CL684-1105-7-** CL684-1106-0-** CL684-1107-2-** Number of contacts 20 22 24 30 34 40 50 60 70 80 A 06.22 06.62 07.02 08.22 09.02 10.22 12.22 14.22 16.22 18.22 B 03.6 04.0 04.4 05.6 06.4 07.6 09.6 11.6 13.6 15.6 C 1.20 1.20 1.20 1.20 1.36 1.60 2.00 2.40 2.80 3.20 D 05.72 06.12 06.52 07.72 08.52 09.72 11.72 13.72 15.72 17.72 Unit: mm E 06.52 06.92 07.32 08.52 09.32 10.52 12.52 14.52 16.52 18.52
Note 1: Order by number of reels. Note 2: Receptacles with 24 or fewer contacts positions will not have recessed areas.
2.74+0.05 0
3
sReceptacles (without metal fittings)
A B P=0.4 Note 2
4.56
3.76
0.15
C
Flat surface
HRS logo
0.9
BRecommended PCB mounting pattern
B 0.02 P=0.4 0.02
4.86 +0.05 0
0 3.46 -0.05
0.23 0.02 Recommended solder paste thickness: 120 m
[Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel)
* Tolerances non- accumulative. Part Number CL No. Number of contacts Unit: mm
A 06.22 06.62 07.02 08.22 09.02 10.22 12.22 14.22 16.22 18.22
B 03.6 04.0 04.4 05.6 06.4 07.6 09.6 11.6 13.6 15.6
C 1.20 1.20 1.20 1.20 1.36 1.60 2.00 2.40 2.80 3.20
DF30FC-20DS-0.4V(**) DF30FC-22DS-0.4V(**) DF30FC-24DS-0.4V(**) DF30FC-30DS-0.4V(**) DF30FC-34DS-0.4V(**) DF30FC-40DS-0.4V(**) DF30FC-50DS-0.4V(**) DF30FC-60DS-0.4V(**) DF30FC-70DS-0.4V(**) DF30FC-80DS-0.4V(**)
CL684-1109-8-** CL684-1110-7-** CL684-1111-0-** CL684-1112-2-** CL684-1113-5-** CL684-1078-6-** CL684-1114-8-** CL684-1082-3-** CL684-1115-0-** CL684-1116-3-**
20 22 24 30 34 40 50 60 70 80
Note 1: Order by number of reels. Note 2: Receptacles with 24 or fewer contacts positions will not have recessed areas.
4
0.08
sHeader (with metal fittings)
A B P=0.4 Note 2 Note 2
3.12
2.32
A 0.15 C Flat surface HRS logo
0.8
0.08
1.1 Metal fittings
BRecommended PCB mounting pattern
E +0.05 0
0 D -0.05 B 0.02
3.42 +0.05 0
0 2 -0.05
0.23 0.02 Recommended solder paste thickness: 120 m
[Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel)
* Tolerances non- accumulative. Part Number CL No. Number of contacts Unit: mm
A 05.14 05.54 05.94 07.14 07.94 09.14 11.14 13.14 15.14 17.14
1.3 +0.05 0
P=0.4 0.02
B 03.6 04.0 04.4 05.6 06.4 07.6 09.6 11.6 13.6 15.6
C 1.20 1.20 1.20 1.20 1.36 1.60 2.00 2.40 2.80 3.20
D 04.64 05.04 05.44 06.64 07.44 08.64 10.64 12.64 14.64 16.64
E 05.44 05.84 06.24 07.44 08.24 09.44 11.44 13.44 15.44 17.44
DF30FB-20DP-0.4V(**) DF30FB-22DP-0.4V(**) DF30FB-24DP-0.4V(**) DF30FB-30DP-0.4V(**) DF30FB-34DP-0.4V(**) DF30FB-40DP-0.4V(**) DF30FB-50DP-0.4V(**) DF30FB-60DP-0.4V(**) DF30FB-70DP-0.4V(**) DF30FB-80DP-0.4V(**)
CL684-1129-5-** CL684-1130-4-** CL684-1131-7-** CL684-1132-0-** CL684-1133-2-** CL684-1134-5-** CL684-1135-8-** CL684-1074-5-** CL684-1075-8-** CL684-1136-0-**
20 22 24 30 34 40 50 60 70 80
Note 1: Order by number of reels. Note 2: Headers with 24 or fewer contacts positions will not have protruding areas.
5
sHeader (without metal fittings)
A B P=0.4 Note 2 Note 2
3.12
2.32
A 0.15 C Flat surface HRS logo
0.8
BRecommended PCB mounting pattern
B 0.02 P=0.40.02
3.42 +0.05 0
0 2 -0.05
0.230.02 Recommended solder paste thickness: 120 m
[Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel)
* Tolerances non- accumulative. Unit: mm CL No. Number of contacts
Part Number DF30FC-20DP-0.4V(**) DF30FC-22DP-0.4V(**) DF30FC-24DP-0.4V(**) DF30FC-30DP-0.4V(**) DF30FC-34DP-0.4V(**) DF30FC-40DP-0.4V(**) DF30FC-50DP-0.4V(**) DF30FC-60DP-0.4V(**) DF30FC-70DP-0.4V(**) DF30FC-80DP-0.4V(**)
A 05.14 05.54 05.94 07.14 07.94 09.14 11.14 13.14 15.14 17.14
B 03.6 04.0 04.4 05.6 06.4 07.6 09.6 11.6 13.6 15.6
CL684-1138-6-** CL684-1139-9-** CL684-1140-8-** CL684-1141-0-** CL684-1142-3-** CL684-1079-9-** CL684-1143-6-** CL684-1083-6-** CL684-1077-3-** CL684-1144-9-**
20 22 24 30 34 40 50 60 70 80
1.20 1.20 1.20 1.20 1.36 1.60 2.00 2.40 2.80 3.20
Note 1: Order by number of reels. Note 2: Headers with 24 or fewer contacts positions will not have protruding areas.
6
0.08
C
BPackaging Specification
q Embossed Carrier Tape Dimensions - Receptacle
1.750.1 20.1 80.1 40.1 (2.3) 1.40.15 0.30.1 F-F
5 O1.
F
C0.1 F
H
0.20.05
G Unreeling direction G-G
G
R
7 0.
5
B0.1 A0.3
.1 +0 0
q Reel Dimensions
20.5 Part number label Unreeling direction
O21
0.8
D +2 0 E MAX
Unit: mm
Part Number DF30#-20DS-0.4V(**) DF30#-22DS-0.4V(**) DF30#-24DS-0.4V(**) DF30#-30DS-0.4V(**) DF30#-34DS-0.4V(**) DF30#-40DS-0.4V(**) DF30#-50DS-0.4V(**) DF30#-60DS-0.4V(**) DF30#-70DS-0.4V(**) DF30#-80DS-0.4V(**)
A 16.0 16.0 16.0 16.0 16.0 24.0 24.0 24.0 24.0 32.0
B - - - - - - - - - 28.4
C 07.5 07.5 07.5 07.5 07.5 11.5 11.5 11.5 11.5 14.2
D 16.4 16.4 16.4 16.4 16.4 24.4 24.4 24.4 24.4 32.4
E 22.4 22.4 22.4 22.4 22.4 30.4 30.4 30.4 30.4 38.4
Embossed tape 32mm or wider will have perforated feed holes on two sides.
O3802
.2 O130
(O80)
A
A
A
.1 +0 0
1.7+0.25 -0.05 1.5+0.2 -0 Detail H
1 0. +0
R0 .7 5
7
q Embossed Carrier Tape Dimensions - Header
E-E
1.750.1 B0.1 E
0.2
20.1 40.1
80.1
E
(2.2) 1.30.15 0.30.1
F Unreeling direction F-F
F
q Reel Dimensions
Unreeling direction 20.5 Part number label
O13
A0.3
O21
0.8
C +2 0 D MAX
Unit: mm
Part Number DF30#-20DP-0.4V(**) DF30#-22DP-0.4V(**) DF30#-24DP-0.4V(**) DF30#-30DP-0.4V(**) DF30#-34DP-0.4V(**) DF30#-40DP-0.4V(**) DF30#-50DP-0.4V(**) DF30#-60DP-0.4V(**) DF30#-70DP-0.4V(**) DF30#-80DP-0.4V(**)
A 16.0 16.0 16.0 16.0 16.0 16.0 24.0 24.0 24.0 24.0
B 07.5 07.5 07.5 07.5 07.5 07.5 11.5 11.5 11.5 11.5
C 16.4 16.4 16.4 16.4 16.4 16.4 24.4 24.4 24.4 24.4
D 22.4 22.4 22.4 22.4 22.4 22.4 30.4 30.4 30.4 30.4
8
O3802
(O80)
A
A
A
5 O1.
.1 +0 0
BUsage Recommendations
1. Recommended temperature profile
(Temperature) 250c 200c 150c 100c
60 to 120 sec.
Reflow Conditions Preheating: 150c to 170c 60 to 120 sec. Soldering: 2455c 220c 10 sec. max. 60 sec. max. 10 sec. max
250c max. 220c
60 sec. max.
50c 0c 0 sec. 50 sec. 100 sec. 150 sec. (Time)
Note 1: Up to 2 cycles of Reflow soldering are possible under the same conditions, provided that there is a return to normal temperature between the first and second cycle. Note 2: The temperature profile indicates the board surface temperature at the point of contacts with the connector terminals.
2. Recommended manual soldering 3. Recommended screen thickness and open area ratio (Pattern area ratio) 4.Board warpage 5.Cleaning conditions 6. Precautions
Manual soldering: 29010c for 3 seconds Thickness: 0.12 mm Opening are ratio: DS side 100%, DP side 84% Maximum of 0.02 mm at the connector center, with both ends of the connector as reference points. Refer to "Nylon Connector Use Handbook". s Due to the extremely small size of the connectors, handling it with bare hands should be avoided. Follow the recommendations given on the proceeding pages. s Use of fluxes is NOT recommended. s Different production lots may exhibit some discoloration of the insulator material. This will not affect form, fit or function of the connectors. s The connectors should not be used a sole PCB support. It is recommended to use additional means of board support.
9
BHandling Precautions when mating the connectors
0.3mm Receptacle
0.3mm
Keep the connectors parallel to each other when positioning.
Header
Do not attempt to mate the connectors starting at one end or side.
Press-down evenly until slight resistance is felt. Overcoming this slight resistance will complete the mating of receptacle with the header. A definite "click" sensation will confirm the fully mated condition.
10
BHandling Precautions when un-mating the connectors
DF30*-*DS-0.4V(81)
Fully mated
DF30*-*DP-0.4V(81)
Receptacle
Lift even one side, keeping both boards parallel to each other.
Header
Fig. A
Fig. B
When handling circumstances prevent the connector from being kept level during un-mating, one end may be lifted separate as shown on Fig. A. However, to utilize this procedure the connector must be mounted on a sufficiently rigid circuit board. Any deflection of the board during this operation may result in damage to the connector or solder joints. Do not attempt the start of the un-mating of the connectors from one side (Fig. B).
When removal is from the width orientation as illustrated in the diagram to the left, damage could be caused to the connector. Do not perform removal from the width orientation.
11


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